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I will run the laser power cord and control cable through this as well. I need to find a good quality 4 wire quick disconnect for the laser control cable before I run that in the drag chain.
I also printed some new belt clips and tensioners for the 9mm belting, you can see one installed on the left side of the image above. No shrinkwrap or zip ties needed for this…very snug fit.
Another black and white Frank Frazetta sketch laser etched onto chipboard - this one is 9.5" x 6.5". @JohnChamplain - the drop of hot glue seems to have helped. Thank you.
I am going to remove the pulley and belt from my Z-Axis and go with a direct connect from the stepper. First step is to cut a spacer for the top of the axis out of 1/2" aluminum. The curved front is so the Dewalt doesn’t hit the motor mount.
I used a 1/8" endmill with a titanium nitride coating at 50 IPM and a 0.5mm depth of cut.
Made another 3-Axis zeroing plate out of 1/2" 6061 aluminum to test out the direct connect z-axis setup. The one on the left I have been using for about a year, the one on the right was the test cut with a 1/8" single flute titanium nitride coated bit with no lubrication. I cut at 60 IPM with a 50IPM plunge (ramped in all the cuts) and a 0.05" depth of cut. I am pleased with how it performed…I sanded it with some 400 grit wet/dry paper to remove a few burrs. I’ll do a 3D relief carve later and really push things to test the Z-Axis.