If your main focus is going to be on cutting metal there are some considerations.
- Go with an upgraded spindle. You will /need/ the higher power and better bearings.
- Go with the upgraded steppers
- Go with the 500mm version. The smaller span will be stiffer so less flex and sag as long as you are ok with a work area of less than about 11.8"
- Invest in right kind of bits. Get the bit that is designed to cut the type of metal you will be working with. They are more expensive but worth it.
- Check out CNC Cookbook
- Find a software package that uses cutting strategies optimized for metal. There are cutting strategies that optimize tool contact for best results.
- Get a cooling mist or lube spray system (depending on your cooling strategy, and what it will do to MDF, you may want to get a aluminum-slot waste board)
- Add chip shields to the sided of your work area. The chips will get everywhere and can gum up your v-wheels
- Consider alternatives. The x-care is a great machine, easily modable and upgradable. But it is not the only entry level design out their. Each design approach and machine has its own pros and cons.
Here is a thread that shows what the x-care can do with aluminum:
Continuing the discussion from Aluminum Paintball Trigger Plate(s) - Cut and Anodized: